Case Studies
Real Projects. Real Results.
Every system we build solves a specific, measurable industrial challenge. These are our engineering stories.
System Matrix Active
SYS.OP.99Vision Models Deployed8
Real time Defect Detection99.8%
Automation ThroughputMax
import NeuralCore from 'w4/engine'
await NeuralCore.initialize({
environment: 'industrial',
precision: 0.999
})
Featured Case Study
Palm Oil Processing Layer Detection
Phase 1
Harsh Environments
Phase 2
Passive Vision Mounts
Phase 3
Real time SCADA Integration
The Challenge
Eight settling tanks required a technician to manually verify the oil sludge separation layer. Temperatures exceeding 120°C and heavy steam made every conventional sensor fail, creating a massive safety hazard and slowing production.
Our Solution
We designed a passive vision intelligence system. Custom mounted cameras observe each tank externally, eliminating heat exposure. A purpose built ML model processes the feed to calculate the separation layer height in real time.
The Results
Readings are transmitted directly to the existing Allen Bradley SCADA via Modbus over IP. The facility eliminated manual verification completely and achieved zero sensor exposure.
SENSOR EXPOSURE
0%
SYSTEM UPTIME
99.9%