Absolute Precision.
Zero Defects.
Leveraging deep learning and high speed GigE cameras to inspect products at superhuman speed and sub millimetre accuracy.
Every Layer of Machine Vision
From the optics on your production line to the signal hitting your PLC, we engineer the full vision stack in house.
Automated Optical Inspection (AOI)
High speed inspection systems using industrial GigE cameras (Cognex, Basler) paired with custom Convolutional Neural Networks trained exclusively on your product's defect library. We achieve sub millimetre tolerance checking at 1,000+ parts per minute.
What We Deliver
Defect Classification & Grading
Beyond simple pass/fail, our AI classifies the type, severity, and location of each defect. Surface scratches, micro fractures, colour deviations, dimensional drift, and contamination are all individually categorised and logged for root cause analysis.
What We Deliver
Edge AI Inference
Our vision models run entirely on edge hardware, including NVIDIA Jetson AGX, Orin, and custom FPGA based accelerators. Zero cloud latency, zero data privacy risk, and zero downtime from internet outages. Your factory's intelligence stays on your factory floor.
What We Deliver
Real time SCADA Integration
Every detection event triggers a real time Modbus TCP or OPC UA signal directly to your existing PLC or SCADA system for eject commands, alarm states, or production halt signals. Our vision systems speak the same language as your factory floor equipment.
What We Deliver
Custom Vision Hardware
We don't just install cameras; we engineer the entire vision rig. Custom lighting rigs (telecentric, coaxial, strobe), precision camera mounts, protective IP67 enclosures, and vibration isolated mounting systems designed for your exact line configuration.
What We Deliver
Industries Using Our Vision Systems
Garment & Textile
Fabric defect detection, colour consistency, seam inspection
Food & Beverage
Contamination detection, fill level, seal integrity
Electronics & PCB
Solder joint inspection, component placement, trace verification
Rubber & Plastics
Surface defect, dimensional accuracy, mould flash detection
Palm Oil Processing
Layer separation detection in harsh heat environments
Packaging Lines
Label alignment, print quality, barcode verification
How Our AI
Actually Thinks
1. Image Acquisition
The 60fps industrial camera array captures the manufacturing line in real time.
2. Object Localization
The edge deployed neural network instantly isolates components despite background noise.
3. Defect Classification
Micro fractures, misalignments, or contaminants are classified with statistical confidence.
4. SCADA Integration
A Modbus/TCP command is sent directly to the PLC to eject the defective unit automatically.
Palm Oil Processing Layer Detection
Harsh Environments
Passive Vision Mounts
Real time SCADA Integration
The Challenge
Eight settling tanks required a technician to manually verify the oil sludge separation layer. Temperatures exceeding 120°C and heavy steam made every conventional sensor fail, creating a massive safety hazard and slowing production.
Our Solution
We designed a passive vision intelligence system. Custom mounted cameras observe each tank externally, eliminating heat exposure. A purpose built ML model processes the feed to calculate the separation layer height in real time.
The Results
Readings are transmitted directly to the existing Allen Bradley SCADA via Modbus over IP. The facility eliminated manual verification completely and achieved zero sensor exposure.
Ready to Bring Intelligence
to Your Factory?
Our engineers will evaluate your facility and recommend realistic AI and automation opportunities tailored to your operational requirements and budget.
Book a Free Site Consultation